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  1. How to Determine the Shear Strength of a Fillet Weld

    Jun 23, 2018 · The allowable shear stress for the welds would be 70,000 psi x 0.30 = 21,000 psi. A reduction of 70% compared to the case where the fillet weld was in pure tension. If our two welds are …

  2. How to Determine the Strength of a Transverse Fillet Weld

    Jun 16, 2018 · Most of the design is made with the assumption that fillet welds will be loaded in shear. A word of caution: the above calculations are used to explain the theory behind weld design. It is a …

  3. The Reason Behind AWS D1.1 Minimum Fillet Weld Sizes

    Jun 8, 2023 · Have you ever noticed that there are design rules that prohibit sizing a fillet weld below a certain size for a given thickness of material? If you look at AWS D1.1/D1.1M:2020 Structural …

  4. Bigger (Weld) Is Not Always Better - WELDING ANSWERS

    The allowable shear stress on the weld using acceptable design principles is 30% of the ultimate tensile strength of the electrode. In this case that would be 30% of 70ksi or 21ksi. The formula to determine …

  5. shear stress Archives - WELDING ANSWERS

    About Welding Answers A community of welding professionals sharing practical knowledge and support to help welders and manufacturers succeed.

  6. Why is Preheating of Steels Necessary Before Welding?

    Nov 27, 2013 · If the joint is restrained it creates a lot of stress because the weld is trying to pull the base material. By preheating the HAZ and the weld cool at similar quenching rates thus reducing the …

  7. Basics of Pressure Vessel Design - WELDING ANSWERS

    It is important to note that uniform internal or external pressure induce a unit stress two times larger in the longitudinal seam than the circumferential seam because of the geometry of the cylinder. Back to …

  8. 14 Welding Procedure Specification Variables

    Oct 29, 2019 · A Welding Procedure Specification has several variables which should be carefully specified. The values selected for the variables discussed below have a significant impact on weld …

  9. Why Your Welds Might Be Failing: Static vs. Cyclic Loading

    Jul 29, 2025 · Weld discontinuities – even tiny ones like slight undercut, small pores, or minor inclusions – act as stress concentrators. Think of them as microscopic notches. Under Static Loading: For static …

  10. 6 Levels of Welding Quality Standards

    Oct 5, 2023 · A question we often ask of our customer is “how to do you determine the minimum level of quality for your welded product and how do you verify you are reaching or exceeding that quality …